Place the Lock Washer over the threaded nipple and screw the Nut back onto the pump cylinder tightening it snugly with the Adjustable Wrench. When cutting, you don’t need to move the steel – just the torch. WELDING CERTIFICATION; Contact. But lets cut through all the Bullshit shall we? Once you really learn all about it, you wonder how it is that you dont read about deaths everyday in the paper from oxy fuel cutting torch accidents. Enter a new vehicle ZenStyle Oxygen & Acetylene Gas Cutting Torch and Welding Kit Portable Oxy Brazing Welder Tool Set with Two Hose,Goggles,Regulator Gauges,Storage Case. FREE Shipping. Use the Packing Nut Wrench to hold the Nut and tighten the Valve Stem with a flat head screwdriver until it is snug. This path is called the Cut Line. PUBLISHED DOCUMENTS. This may require a Filler Cap with a higher activation setting. If ignition is lost, release the trigger and allow the preheat flame to bring the steel back to a molten temperature. If there is a significant buildup of debris between the layers or there is difficulty achieving penetration through all layers, it may be necessary to increase the forward speed of the cut and increase the size of the ‘V’ until complete penetration is achieved. Hold the Torch above the Fuel Tank and oscillate/agitate the Fuel Hose to speed the movement of the fuel through the Fuel Hose and help eliminate air bubbles. Before the last cut of the day, close the fuel shutoff valve. Be careful not to drop the tip core when removing the tip. The Mixer does not require regular maintenance, however it may require attention if any of the following problems is encountered. compliance matters, certification is the tool. The Mixer is located inside the Torch Head. The Nut and Spring will then be released from the assembly. To increase the amount of pressure delivered to the torch, turn the Regulator Control Valve clockwise. If air bubbles are left in the Fuel Hose, the flame may go out during the first minutes of operation. The material will travel in the opposite direction of the movement of the torch. Pressurize the tank and then perform a leak test using soapy water. ): Fill with 1.5 quarts. 17. Proper operation of oxy-fuel heating tips, • SECTION 6. Remove the fuel line from the fuel tank and place the hose end into the fuel tank. Clean the threads of the Pump Cylinder and Fuel Tank making sure that no PTFE tape or dirt remains. The minimum order value of cutting torch buyers on ExportHub is 16 USD while the maximum Order Value is 510 USD. 2.5 Connect Hoses to Torch 2.6 Connect Cutting Attachment or Welding Tip 2.7 Testing Assembly for Leaks 2.8 Purge III. The evaporating fuel will quickly cool the Tip to room temperature. Pre-Heat Oxygen Knob - Open precisely 1/2 turn (use the '+,-' decals to execute a precise turn). 2. If the only fuel available is old or fouled the system can still be operated without damage. Using the Packing Nut Wrench (Part #4011), provided in the Standard Tool Kit (Part #4003), place the wrench over the exposed hex nut on the top of the High Pressure Oxygen Valve and turn it counter clockwise to remove it. Inspect the High Pressure Oxygen Valve hole in the Torch Centerbody to ensure it is free of debris. 12. Brand New. Position the preheat flame so that half of the flame is on the steel and the other half runs down the leading edge of the steel. Running the torch with a lean (wispy) setting will overheat the head, reduce performance and increase maintenance and repair. In this case, to cut 3/4 inch metal I will need: Tip Size: 1. Now that we have that out of the way, lets talk about how we can use a cutting torch safely to keep from being one of the 4 in a thousand. When conducting overhead cutting in excess of 30 feet, it may be necessary to compensate by increasing the fuel tank pressure. Fuel Valve Packing Nut- located under the Fuel Valve on the Liquid Fuel Tank. Pre-Heat Oxygen Packing Nut - located under the Pre-Heat Oxygen Knob (Torch). Keep in mind that it will be necessary to pressurize the fuel tank and prime the fuel line before cutting. The recommended light up sequence (1/2 turn - Purge - 1/2 turn), creates a suitable preheat mixture for light up and also helps to protect from oxygen flashback. 37 A), and push it into position by hand. Push the Valve Body down so that the spring is compressed and the nut slides into the Valve Body. How to Use a Cutting Torch Tip Chart Harris Products Group. This Certificate of Fitness is valid only for the specific person to whom it is issued and … Fuels suitable for use include gasoline of any grade, white gas, camping fuel, and stabilized (tool or small engine) fuels. 1. Doing so will prevent excess fuel from being lost. Remove the Pump Check Valve Seal, Seal Retainer, and Spring. If the tank leaks, tighten the fitting further. Watch the material as it leaves the bottom of the cut. (see below). Slowly re-open the knob 1/4 turn. Fuel stabilizing additives may be used to extend fuel life. Take the following actions: NOTE: A common operator mistake is holding the Tip in the middle of the kerf (the gap were steel was removed), and depressing the High Pressure Oxygen Trigger in an attempt to burn or dislodge metal or slag which is holding the cut together. Fire Department City Torch operations using oxygen and a flammable gas, and any torch operation for torch-applied roofing systems, shall be performed by a certificate of fitness holder. Using the Fuel Control Knob, adjust the flame so that the preheat jets slightly oscillate. Maintain a 1/4 inch coupling distance and observe beneath the preheat flame for a molten puddle to form. Its function is to mix oxygen and liquid fuel to supply the pre-heat flame. Any time this is observed, evaluate the area and do what is necessary to fix any problem. Replace the Check Valve Seal with the spare located in the Spare Parts Kit (Part #4002). The Petrogen preheat flame should look and sound more aggressive than the flames of compressed gas cutting torches. Firearm lubricants have proven to be ideal, however heavier lubricants like motor oil and lighter aerosol lubricants may also be used. 4.4 out of 5 stars 433. Repeat this until no fuel drains from the hose into the tank. Once the line is purged, completely open the Shut-Off Valve on the Fuel Tank. Ensure the oxygen valve is clear by briefly opening (crack open) the oxygen bottle, allowing oxygen to expel any debris. Lubricate and/or replace the Leather Pump Cup. Hold the Fuel Tank securely and, using a large adjustable wrench, unscrew and remove the Pump Cylinder Assembly. Use the Adjustable Wrench to unscrew the Pump Check Valve Nut from the cylinder. Replace the old pump cup with the provided spare located in the Spare Parts Kit (Part #4002). Safe operation for the use of gas cutting, heating and welding requires a clear understanding of oxy fuel cutting torch equipment and the fundamentals of combustion. * The above safety checks are recommended practice when preexisting policies have not been set. From United States +C $6.35 shipping. It can be extremely fun, but the safety factor means it’s crucial to use the right torch for your job so that you cut most effectively, and everyone is kept safe. AWS C4.1-77(R2010), Criteria for Describing Oxygen-Cut Surfaces The Petrogen system requires very little day-to-day maintenance when operated properly. Perform the following Special Purge before continuing. The gauge on the left indicates the amount of pressure being delivered to the Torch. The preheat flame is simply the catalysis for ignition. To use a cutting torch, first put on fire-retardant clothes, gloves, and goggles. It is best to assess and fix mistakes as they occur rather than waiting to the end of the cut and attempting to remember where they happened. (NEVER STORE ANY OXY/FUEL SYSTEM IN AN AIRTIGHT CONTAINER OR COMPARTMENT. This is essential knowledge when cutting through air gaps, layers or difficult shapes because it is the contribution of BTUs from the burning steel that allow these operations to be possible. To learn more refer to VDOT. Reattach the acetylene and oxygen hoses to the pressure gauges on each supply tank. It is important to fill your Fuel Tank to the specified level. The Bushing and Internal O-ring will remain inside the High Pressure Oxygen Valve Body until gently pushed out. Don’t be afraid of your cutting torch. Note that there may be uncut layers at the start of the cut when using this technique. You can simply and quickly change the cutting direction during operations. Pump the Fuel Tank to the pressure specified for your system (If your system requires 50 or 100 psi, this will be indicated on the Filler Cap). Custom classes are currently available by appointment, so don't hesitate to contact us. Purging the Torch before light up further protects the operator against oxygen line flashback. 14. FLAMMABLE FUMES MAY COLLECT AND EXPLODE. Splay the Leather Pump Cup open to increase the tension against the wall of the Pump Cylinder ( this will increase efficiency while pumping). If you believe the valve has been tampered with, return the Filler Cap assembly to Petrogen for re-calibration. but it turns the tungsten black. Oxygen bottle turned off and stored with transport safety cap installed, Take the time to find a stable, comfortable position, Use what's available to rest or stabilize the torch and or the operators hand, Use one consistent speed of travel throughout the cut. Sometimes, we have torches coming in for repair; only to find out that the wrong torch tips have been installed. plasma). Remove the High Pressure Oxygen Valve Stem from the High Pressure Oxygen Valve. Remove the Tip Nut and Tip from the head of the torch, being careful not to drop the tip core. Ricas-920 Micro Flame Mini Gas Cutting Butane Propane Piezo Ignition Blow Camping Welding Gas Torch Do not remove the Filler Cap completely until the Fuel Tank pressure has reached “0”. The V-Cut is a very subtle technique used to grab added steel from the top most layer of a stack to fuel the layers beneath. The Regulator may remain attached at all times including during transport. Once the steel becomes molten, depress the High Pressure Oxygen Trigger smoothly and fully. NOTE: It may be necessary to rotate the Nut slightly so that it aligns properly with the Valve Body. What is the typical pressure of an oxygen cylinder? Next, light the torch by holding the torch tip against the striker. When only a small bridge of material exists, the fastest technique may be to begin a new cut adjacent to the bridge, allowing the molten steel from the cut to flow down and eliminate the snag. Remove the damaged O-rings and replace them with the provided spares from the Standard Spare Parts Kit (Part #4002). Ready 3 is the appropriate way to store the Petrogen System for prolonged periods. This step is necessary to allow air in the fuel line to escape. Remove the Lock Washer and the old Leather Pump Cup. • SECTION 3. Perform Pump Assembly maintenance if the following behaviors are observed. C $33.02. Before you start ... let's see how well you Test on Questions Regarding the Safe Use and Handling of Mixed Gas Cutting, Welding and Heating equipment. 5. 4 product ratings - Victor CA1350 & CA1260 Cutting Torch Large Rebuild/Repair Parts Kit, 0390-0009. WHAT?? If the layers are exposed, preheat the cut line and down the side of the material where the cut will be initiated before beginning the cut. This kit gives you everything you need to start cutting and torch welding except gas bottles. MCR’s Radial Cutting Torch tool is the safest and most efficient wireline and slickline pipe recovery device available in the industry. Its probably the most dangerous piece of welding equipment there is. A rich setting allows more liquid fuel to enter the head of the torch. Slide Tip Nut over chosen Tip. Since all oxy fuel equipment is slightly different, manufacturer’s guidelines are the recommended best practice. The gauge on the right indicates the amount of pressure inside the Oxygen Bottle. Why is it important to know gas consumption rates of cutting or heating tips, and why is it important to know the withdrawal rate of a cylinder? Keep both valves open until fuel no longer exits the tip. If the stream is present, fuel is passing through the system normally and the restriction is after the head of the Torch. Petrogen may require the product to be returned to the factory for examination. When faced with difficult cutting scenarios, consider how the burning steel can be used to ignite layers beneath it. Once the top-most surface becomes molten, depress the High Pressure Oxygen Trigger. Snug both fittings with an adjustable wrench (All Oxygen fittings have a standard right hand thread and cannot be confused with fuel fittings which have a left hand thread). All Petrogen online trainings are complimentary and do not require you to create an account or login. Maintaining positive pressure throughout the oxygen system safeguards the oxygen line against fuel contamination. Use an Adjustable Wrench to snug the Oxygen Flashback Arrestor to the Torch. Replace the Lock Washer and Pump Shaft Nut, tightening the nut until it is snug. What are situations in which your operation with oxy-fuel equipment could endanger your coworkers? The reflected heat will bring the Tip to its operating temperature allowing the fuel to fully vaporize inside the Tip. 3 x Sw aged Nozzles. Hold the Bushing in place using the Spring. To install the Mixer, place it small side down into the Torch Head (Fig. Refer to the American Welding Society Safety in Welding, Cutting and Allied Processes (ANSI Z49.1:2012) publication and local regulations for detailed storage and transportation guidelines. If it does not exit directly from the bottom, as it would when cutting a solid piece, then the cut is probably not penetrating all of the layers. Its probably the most dangerous piece of welding equipment there is. Open the Fuel Control Knob on the Torch and look for a small focused stream of liquid fuel to enter the head of the Torch. The Radial Cutter Torch can cut stainless steel, Hastaloy, Monel, Inconel, and plastic pipes. 20 foot oxygen/acetylene hoses What is a flashback and what can cause this condition? 13. What three elements must be present to support combustion? If the Pump Handle is pushed up by the pressure in the Fuel Tank, or if fuel is observed leaking from the Pump Assembly, please contact Petrogen directly to process a warranty repair. Push the Pump Handle to the bottom of the Pump Cylinder and screw the Pump Shaft Screw Cap back to the Pump Cylinder. The Pump Cup should be well lubricated and moist to the touch. Before assembling your system or after prolonged storage, check that all components are present, serviceable, and undamaged. Replace the Wick (Part #1802) located on the Mixer. What are two safety devices that can be used on an oxy-fuel system; what is the difference between them; and, why should they be checked periodically? Purging the fuel line eliminates air bubbles. Begin the test with the Torch Fuel Control Knob and Pre-Heat Oxygen Knob closed. Oxy fuel Safety torch - tips Setup and Shut down procedures for using an oxygen acetylene cutting torch Common usage: During daily operations, Rescue/Military Vehicles In Service. The top varieties of cutting torch products include acetylene torch, oxy acetylene torch, propane torch, oxy acetylene torch kit. It is important to move into the material deep enough to engage fresh steel. New; Used; Filter results by your vehicle: Enter a new vehicle to add it to Your Garage and filter the results below . plain and simple. 8. Next to the manufacturer's operation manual and safety guidelines, the cutting tip chart is the next important printed advice for having a safe, great hand cutting torch experience. If the unit must be repaired in the field, take the following steps. Enter a new vehicle ZenStyle Oxygen & Acetylene Gas Cutting Torch and Welding Kit Portable Oxy Brazing Welder Tool Set with Two Hose,Goggles,Regulator Gauges,Storage Case. Hover over the feed for play/pause and full screen options. Return transportation charges will be at the customer’s expense; replacement transportation charges will be at Petrogen’s expense. Let the tank completely vent its pressure before removing the cap completely. Replace the Filler Cap and secure it snugly by hand. Provides information about potential hazards and possible solutions associated with these welding, cutting and brazing operations. The “Petrogen Warranty” will be considered void if the product has been subject to misuse, negligence, accident, misapplication, modification, used with other than OEM components, or repaired by unauthorized personnel. How to set up and shut down an oxy fuel cutting torch rig converting your oxy-fuel cutting torch to propylene, Tips for Walking the Cup on Socket welds, arc shots, tips, cup size, Home | Contact  | About Me | Privacy Policy | Site Map | Forum | Store, Copyright 2007-2020 WeldingTipsandTricks.com, • SECTION 1. Install the transport safety cap onto the oxygen bottle and secure the bottle in an approved storage area. New; Used; Filter results by your vehicle: Enter a new vehicle to add it to Your Garage and filter the results below . 3. • SECTION 3. 20). The movement of the torch head will create a small trench which molten material and expanding gases will follow. Use the included Packing Nut Wrench found in the Standard Tool Kit to check the following packing nuts for snugness: The packing nuts should be snug at all times to ensure proper valve seal. Clean the Tip and/or Mixer seating surfaces. Fuel Control Knob - Open precisely 1/2 turn (use the '+,-' decals to execute a precise turn). Remove the Fuel Hose and clean the threads and mating surface, If fuel is leaking past the Pump Cylinder Check Valve, the first indication will be the pump handle raising by itself, Release the Fuel Tank pressure by unscrewing the Filler Cap until air begins to ecape, Remove the Oxygen Hose and clean the threads and mating surfaces, Use a plastic brush to clean the threads of the Regulator Valve Connector and the threads of the Oxygen Bottle Valve, Carefully ispect the components for debris before reassembling, Use smooth, complete strokes when pumping, Make sure the Filler Cap Gasket is in place, Inspect the seating surfaces of the Tip and replace the Tip if necessary, Perform this test with the Oxygen Bottle Valve open and the Oxygen Hose pressurized. An Oxy fuel cutting torch can kill your Ass! Replace the Wick (Part #1802) located on the Mixer. Pumping a standard 2.5 gallon Fuel Tank should require between 80 and 100 plunges to reach 20 psi. Oxy-Fuel gas characteristics • SECTION 4. Relieve the pressure in the oxygen line by depressing the High Pressure Oxygen Trigger. Close the Oxygen Bottle Valve at the source bottle. When lighting the Torch, strike the sparker directly at the tip. Watch the material as it leaves the bottom of the cut. Equipment cost is much less than machine tools (e.g. In the event that the steel does not fully separate after the cut is complete, you may need to go back and retrace a portion of the cut. Generally fuel will remain effective for 2-3 months when stored in the system. Identify and mark the cut line with soap stone or chalk. The total business generated in cutting torch category is 377281 USD last month. UL Listed; Condition. Install the spare High Pressure Oxygen Valve found in the spare parts kit. Used to clear debris from the high pressure oxygen center hole, as shown in figure 32. Located on the Fuel Tank, the Pump Assembly is comprised of two assemblies: the Pump Cylinder Assembly and the Pump Shaft Assembly. Tapping the metal may help to identify the snag. Proper handling of compressed gas cylinders. Press the High Pressure Oxygen Trigger and open the Pre-Heat Oxygen Knob simultaneously. Petrogen also offers Mobile Training Teams (MTT). For example, to direct the material to the left, move the torch head right. Cutting Torch Tip Chart Example: If I want to cut 3/4 inch metal look at the metal size chart and go down do 3/4. To return to cutting operations, first open the Oxygen Bottle Valve on the source tank and then open the Tank Fuel Valve. Then go across the column for the tip size to the acetylene pressure and oxygen pressure. If there is substantial material holding the cut together it is advisable to make a new cut directly parallel to the original cut. • SECTION 2. CCC Certificated Plasma Cutting Torch Parts Thermal Dynamics 9-8215 Electrode; SL60 SL100 Plasma Cutting Torch Parts 9-8206 9-8208 9-8210 9-8211 With Thermal Dynamics Tips; 9-8239 Cutting Torch Parts , Thermal Dynamics Consumables 9-8256 9-8245; Durable Plasma Cutter Replacement Parts Thermal Dynamics Nozzle 9-8212 6. The tool allows the replacement O-ring to be rolled into position on the High Pressure Oxygen Valve Stem (B.). Clicking the feed will open a new tab, opening the feed in the LiveStream website. Forgot Pass / Access / Certification Number: MCR RCT Cutter. Victor G Series Cutting Torch Tip For Acetylene Oxygen, 1-1-101, Size 1. High Pressure Oxygen Trigger - Purge by fully depressing for 3 to 5 seconds. It does work. Oxygen leaks from the Tip center hole while the Pre-Heat Oxygen Knob is fully closed and High Pressure Oxygen Trigger is disengaged. Replace High Pressure Oxygen Valve Internal O-ring. Take the following action. Why is it important that the oxygen orifice in a cutting tip be clean and smooth? Using incorrect oxygen pressure will greatly affect performance and consumption though it will not create a hazard. When the Fuel Tank pressure reaches 10 psi, re-pressurize the Fuel Tank to 20 psi. Used to remove deposits from the slot inside of the tip shell. 3. I had experienced a similar issue in my past, and thought is might be worth talking about a couple of issues that might impact your business. The standard 2 quart Fuel Tank should require between 15 to 25 plunges to reach 20 psi. Oxy fuel Safety torch - tips, Setup and Shut down procedures for using an oxygen acetylene cutting torch, How to set up and shut down an oxy fuel cutting torch rig, converting your oxy-fuel cutting torch to propylene. It is best practice to pressurize the oxygen line before the fuel line. For further advice, Live Online Training or repair information contact us at 1-877-88-TORCH (6724) or at torch@petrogen.com. 3 questions n… Proper operation of oxy-fuel heating tips • SECTION 6. Close the Pre-Heat Oxygen Valve (3) by turning it clockwise fully. Snug both fittings with an Adjustable Wrench. Remove the damaged Wick and replace it with the provided spare from the Spare Parts Kit. Once you’ve adjusted the flame size to the right length, move the flame to the steel you want to cut and push on the cutting valve handle slowly. Remove the Pump Shaft as described in “REMOVING THE PUMP SHAFT ASSEMBLY”. 1) Victor, Complete Cutting Torch Kit (Professional Grade/Heavy Duty) Victor is well known for manufacturing some of the best cutting torches for professional welders and metal workers. Oxy-fuel Equipment inspection, • SECTION 7. Place the Packing Nut Wrench over the High Pressure Oxygen Valve Nut. This added back and forth “V” motion is useful in situations when there is a significant buildup of debris between layers or there is difficulty achieving penetration through all layers. 9. In a well lit area, look straight down into the head of the Torch. 2.5 Gallon Fuel Tank (Standard): Fill to 2 gallon Weld Line, indicated by the welded seam on the upper half of the tank. Pull the pump shaft out from the cylinder. Use the Adjustable Wrench to remove the Lever Nut (Part #1403) from the Lever Assembly (Part #1401). Remove old fuel and oily buildup by flushing the Fuel Hose using a ratio of one cup of fresh fuel per 25 feet of hose. Remove the Tip and Mixer from the head of the Torch. Common causes for a cutting pass to fail include moving too quickly, stopping slightly short leaving a web on the bottom end, not using the appropriate tip size, or incorrect oxygen pressure for the Tip size. What is the danger if using a heating tip in a very confined area? This ensures trainees get the most out of the instruction. 6 4.1 Selecting Tip 4.2 Lighting Torch V. WELDING pg. 11. Certification. The Shut-Off Valve should remain completely open during operation. Primed and ready for use, this is the highest level of readiness. The nine drills in the set correspond to the nine Tip sizes. Running the Torch with a rich flame setting is critical to unlocking the performance of the system. We often get asked about what tip to use in the torch. Certification. Fuel leaks from between the Torch Head and Tip Nut. The oxygen pressure setting is based on the Tip size selected. Please do not hesitate to contact Petrogen for assistance. Wear the correct protective equipment for the job, Know how the material you are cutting reacts to heat, Know what is beneath, beside and above your cut, Never cut into, or near anything you are not sure of. Tightening the Tip Nut will complete the Mixer seating process. Keep the torch perpendicular to the face of the steel while cutting (Fig. Fuel Valve Packing Nut - located under the Fuel Valve (Liquid Fuel Tank). If this type of cutting is common it is recommended that operators install the tank Automatic Pressure Kit (Part #2349), which uses an external compressed Air Carry Tank (Part #2370), eliminating the need for hand pumping. UL Listed; Condition. Use a Flat Head Screwdriver to remove the Lever Screw (Part #1404) from the Lever and center body of the Torch. The burning process • SECTION 5. Failing to allow the Tip to fully heat will prevent proper flame adjustment. Every Petrogen package also includes a Standard Spare Parts Kit, Standard Tool Kit and 8" Adjustable Crescent Wrench for assembly, maintenance and repair. …this is for information only and not to be used as a substitute for manufacturer’s instructions for the equipment in use. CONTACT US; About Me; Cutting Torch. ), (*Never use liquids or abrasives to clean this connection), Tighten the compression fitting below the Fuel Control Knob, Tighten packing nut under the Pre-Heat Valve Knob. The best indicator that the cut is not completely penetrating the steel is when the sparks move sideways rather than straight from the bottom of the cut. Pay extra attention at the beginning of the cut to ensure that the flame has completely penetrated the material before proceeding.

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